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Introduction:
NASA Extreme Environment Parts and Packaging Applications and Reliability
Issues
Ashok
K. Sharma, NASA GSFC, Code 562
Ashok.K.Sharma.1@gsfc.nasa.gov
This
issue of the NASA Electronic Parts and Packaging Program (NEPP)
EEE Links is focused on extreme environment electronics; it contains
summaries, abstracts, and test reports from the NEPP Group. Research
from NASA GSFC, JPL, GRC, LaRC, and MSFC is represented, as well
as from universities and contractor partners.
NASA
has ongoing programs and missions planned for the future that require
operation of planetary probes, payloads, and instruments over a
wide temperature range, such as below -125 °C for the Martian
environment to over 500 °C for the Venusian atmosphere. Microsystems
composed of microelectronics and micro-electro-mechanical systems
(MEMS) are being considered increasingly for high temperature applications
such as aerospace engine monitoring and space exploration. NASA
projects such as Next Generation Space Telescope (NGST), Mars Exploration
Rover (MER), and Mars Smart Lander (MSL) require operation at very
low temperatures—all the way down to cryogenic temperatures
(e.g., 4.2 °K for sensor elements). A probe launched for Asteroid
Nereus will be exposed to temperatures ranging from -180 °C
to 100 °C. Reliable cold electronic systems capable of operating
at cryogenic temperatures will be needed for many future NASA space
missions, including deep space probes and spacecraft for planetary
surface explorations.
The
military specifications for microelectronic components used in probes
and planetary exploration mission flight hardware encompass a maximum
operating temperature range of -55 °C to +125 °C. Commercial-off-the-shelf
(COTS) devices, which are also being used increasingly in these
missions, have a specified operating temperature range of only -30
°C to +85 °C. Hazards posed by extreme environments entail
high doses of cumulative radiation (total ionizing dose), as well
as single event phenomenon (SEP) that includes single event upset
(SEU), single event latchup (SEL), and single event gate rupture
(SEGR). In addition, various elements of the environment, such as
low temperature and total dose exposure, can combine to create even
greater problems. Therefore, it is of great interest to the NASA
community to evaluate performance and reliability characteristics
of military/commercial temperature range devices over extreme environments
and provide guidelines for applications, packaging, and risk mitigation
techniques.
Many
of these extreme environment application challenges and reliability
issues are being addressed by the NEPP program. The NEPP Cold Temperature
Electronics Group including JPL, GRC, and GSFC has performed evaluation
on several technologies and part types of interest. For example,
GRC is currently investigating the effects of cryogenic temperature
and thermal cycling effects on DC-DC converters that are widely
used in space power systems for power management, conditioning,
and control. In addition to the DC-DC converter testing, GRC has
also tested COTS plastic encapsulated voltage references and power
switching devices. GSFC has performed low/high temperature testing
on MEMS accelerometers, thermally actuated micromachined relays,
evaluation of data retention and imprint characteristics of FRAMs
under environmental stresses, and characterization of extreme temperature
effects on plastic encapsulated voltage reference microcircuits.
JPL has performed extreme low temperature characterization of rad-hard
and commercial quad receivers and A-D converters.
For additional details, see the full report posted on the NEPP Web
site at
http://nepp.nasa.gov/index_nasa.cfm/619/09FE38FB-17FA-4D11-8CD3C71ABE5B8D16/
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