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Lack of Stress Relief


 10.  PWAs:  Lack of Stress Relief

This device failed after environmental testing as a result of not having any stress relief on the leads. Remounting of the part incorporating the proper stress relief was required.

Reference :
NASA-STD-8739.3,
4.3. Reliable Soldered Connections
2. The following requirements and design objectives should be used to ensure the reliable soldered connections required by NASA:
a. Stress relief should be inherent in the design to avoid detrimental thermal and mechanical stresses on the solder connections.

flat pack soldered to board without bend in leads

fractured solder joint and flat pack with reworked (bent) leads